Foreign object debris control in aerospace and defense. Units of measure that are specified on each design requirement shall if a design. I guess when they wrote this they knew it was a pretty good chance that anyone actually following these rules would get sued or arrested. The above phrase about foreign objects appears in the as9100 rev d standard in three places, all associated with operation requirements. An as9102 is euphemistically called a tour of the world for good reason. Effectively manage inspection plans and results, then generate reports to as9102 or other standards or in a custom format. The as9120 standard addresses requirements for companies that resell, distribute, and warehouse parts for aircraft and other aerospace, defense applications, but do not change the characteristics of the product. Present to management team as you investigate as9120. As9120 certification for aerospace get your business certified. Download free as9102 forms in popular formats such as word, excel and pdf. This sae aerospace standard as establishes documentation requirements for the first article inspection fai. Design requirements that cannot be assessed in an assembly must be verified in the subassembly during the production process or by subassembly or production process verifications should be recorded on the assembly report form. Scope and general requirements this document outlines the completion of as9102 forms 1, 2 and 3 used for first article inspection reports fair submitted to bae systems and fair planning requirements. As9120 certification for aerospace get your business.
Effectively manage inspection plans and results, then generate reports to as9102. The as9102 first article inspection procedure fai is compliant with sae standard rev b dated 10162014. The purpose of the first article inspection is to provide objective evidence that all engineering design and specification requirements are properly understood, accounted for, verified. First article inspection 9102b updated faqs page 2 revision date. Get our complete guide to creating an as9102 revb compliant first article, a free fai template for excel, and learn how to use. Introducing the new book by mark hammar, experienced certified manager of qualityorganizational excellence. Aerospace, automotive, and medical are industries that are governed by strict requirements for manufacturing and. Supplier requirements for first article inspection.
An introduction to as9102 first article inspection reports fais. As9102 aerospace first article inspection requirement. If you dont have this form, you can download it by clicking on the link below. Do not combine detailpart requirements and assembly requirements on one fai, even if it is built on the same router. All information should be documented in order to provide a level of. The following forms comprise a first article inspection report fair as9102 form 1. It provides consistency in approach resulting in compliant fair documentation. Of course, you can export data to not only as9102 forms but also your customized report excel file. In short, as9102 reports are the pedigrees for the parts that make airplanes fly, and the intent of all the work that goes into the report is to first instill confidence that the article will perform as designed, and second to provide objective evidence of the articles origin, processing and installation. Get our complete guide to creating an as9102 revb compliant first article, a free fai template for excel, and learn how to use cmm data to automate your first article inspection report with fai software.
Packed full of the knowledge you need to successfully implement as9100 rev d, its. In an effort to standardize the use, application, and integration of the utcunique requirements with global quality system requirements. In efforts to improve quality, the international aerospace quality group iaqg was founded in 1998 by the aerospace industry. Do not combine detailpart requirements and assembly requirements. Please download our free sample as9102 rev b forms 1, 2 and 3 to help finishing your as9102 process more efficiently. In fact, as9102 is not formally mentioned in the requirements of as9100, which. Core business solutions has qualified as9120 consultants ready to help you achieve certification. Many organizations meet this requirement by complying with the as9102b first article inspection fai standard sometimes referred to as production process. As rev a aerospace first article inspection requirement. As9100, as9102, as9103, fai software, tdp discus software. Supplier requirements for first article inspection reports.
First article inspection software fai software ideagen plc. Isr systems first article inspection per as9102 training updated 462011 first article inspection requirements as9102 rev a aerospace first article inspection requirement invoked by as9100. If a customer has not established any specific fai requirements, then per as9100, as9102 is to be used as a guideline to perform fai. Support for the as9120 standard is available through all of our online and onsite consulting. The purpose of this standard is to provide a consistent documentation requirement for aerospace components first article inspection. Additional changes to the standard requirements, definitions, and associated notes were incorporated in response to stakeholder needs. As9102 first article inspection procedure jnf specialties. Free download of the as9102 forms 1, 2 and 3 to make as9102. In the case of a conflict between as9102 and this quality clause, this quality clause takes precedence. Should there be a conflict between the requirements of this standard and applicable statutory or regulatory requirements, the applicable statutory or regulatory requirements shall take precedence. Digital production definition dpd requirements in any digital data files that disclose, directly or. When a full fai is on file have partials on all revs up too current rev to document the changes from an eco for a partial fai enter the reason for the partial. Mar 29, 2018 where are the requirements in the standard. Get our complete guide to creating an as9102 rev b compliant first article a free fai template for excel and learn how to use cmm data to automate your first article inspection report with fai software.
Please accept our free download of the as9102 forms 1, 2 and 3 to help make the as9102 process a little easier and less time consuming. April 2017 august 2018 ae various reference rev e for revision descriptions. Changes in manufacturing look at as9102 for details when is a partial fai used. However, if a customer requires fai to be performed per as9102, then as9102 is treated as a standard and not a guideline. Packed full of the knowledge you need to successfully implement as9100 rev d, its written in an easytofollow format that even beginners in the field can understand. Inspection due to its industry requirements like as9102 or customer requirements before. Part number accountability shall be used to identify the part that is being first article inspected and associated subassemblies or detail parts. Sae as9102 r aerospace first article inspection requirement active, most current buy now. You must verify all requirements listed on the drawing and within customer required specifications line by line. Product accountability raw material, specification and special processs, test. As9102 first article inspection report fair guidelines.
Browse our training material designed to let your team learn how to complete and as9102 first article inspection report. As9102 first article training supplier quality assurance team april, 2015. This document comes with our free notification service, good for the. Design requirements that cannot be assessed in an assembly must be verified in. Q2a first article inspection fai as9102 lockheed martin. Subscribers can view annotate, and download all of saes content. The system is maintained and continually improved through the use of the quality policy, quality objectives. Requirements as9102 aerospace first article inspection requirement. If your customer is purchasing to a procurement drawing, only those requirements.
As9102 first article training general dynamics ordnance. First article inspection fai the beginners guide for 2020. As9102 first article inspection rev b free download forms excel. First article inspection fai is a process to validate your manufacturing process can produce an item that meets the requirements as designed. Its use should result in improved quality, schedule, and cost performance by the reduction or elimination of organizationunique requirements and wider application of good practices. Sae as9100d specifies requirements for a quality management system where an organization a needs to demonstrate its ability to consistently provide product that meets customer and applicable statutory and regulatory requirements. However, if a customer requires fai to be performed per as9102, then as9102.
Free as9120 faqs stepbystep implementation instruction along with all of the free as9120 materials we also offer as9120 document templates, as9120 software, iso procedure downloads, and as9120 download information that will all help you on the road to certification. As9102 first article inspection rev b free download forms. We help manage the technical data package at the characteristic level of detail bringing improved downstream artifacts for manufacturing and quality assurance. Precision manufacturing software for ballooning first article inspection reports, as9102 compliance, and ppap. Ideagens first article inspection software is used by more than 2500 users to improve productivity, efficiency and reliability of their quality inspection work. As9102 becomes enforceable only when invoked by customer. After fai is complete, buyer expects all subsequent production parts will be defect free. Free as9110 faqs stepbystep implementation instruction along with all of the free as9110 materials we also offer as9110 document templates, as9110 software, as9110 procedure downloads, and as9110 download information that will all help you on the road to certification. Copies of as9102 and the fai forms may be obtained from the society of automotive engineers. Free as9120 faqs stepbystep implementation instruction along with all of the free as9120 materials we also offer as9120 document templates, as9120 software, iso procedure downloads, and as9120 download.
An inspection drawing or model is required whereby all inspection. How to create an as9102 first article inspection report. Get our complete guide to creating an as9102 revb compliant first article, a free fai template for excel, and learn how to use cmm data to. Form 1 is also utilized to capture the details of an assembly, or a subassembly. This includes parts manufactured, processed, assembled, tested or inspected at subtier suppliers. Copies of as9102 and the fai forms may be obtained from the. This standard establishes the baseline requirements for performing and documenting fai.
How to create an as9102 first article inspection report 201908. Required by as9102 in the aerospace industry and customer requirements in other manufacturing industries, first article inspection reports fairs validate that a product has been manufactured to the correct specification. As9102 first article inspection reports inspectionxpert. Targets for productivity, process capability, quality, and cost. Use our implementation tools to modify your current processes to be fully as9102 compliant. Aerospace first article inspection requirement sae. As9102 forms, as9102 training, as9102 tools, as9102 questions. Asq presentation november 2017 l3 proprietary 1 foreign object debris control in aerospace and defense manufacturing annual asq san diego quality conference november 34, 2017. Free download fai report excel template and stepbystep guide. This standard was revised to emphasize the value of the first article inspection fai process. General this standard establishes the baseline requirements for performing and documenting fai.
Determination that key characteristic and critical item requirements. The purpose of the first article inspection is to provide objective evidence that all engineering design and specification requirements are properly understood, accounted for, verified, and documented. As9102 is the sae requirement written by the international. If you desire to register your qms, you will need to purchase the sae sponsored as9102 document to prove to your registrar that you understand the requirements. It is emphasized that the requirements specified in this standard are complementary not alternative to. Dec 21, 2010 download free as9102 forms in popular formats such as word, excel and pdf. Prime contractors in the aviation, space and defense industries flowdown the requirements of the as9102 first article inspection procedure to suppliers that have design authority for critical components and assemblies. As9102, aerospace first article inspection requirement, is an international standard integrated with the iso 9001 quality management system requirements.
Use inspection manager to automatically extract manufacturing and inspection requirements from any pdf drawing or 2d blueprint and instantly create complete bill of characteristics in data format. This international standard specifies requirements for a quality management system. Prime contractors in the aviation, space and defense industries flowdown the requirements of the as9102. To provide direction, improve process and organize documentation, as9102. Should there be a conflict between the requirements of this standard and applicable statutory or regulatory requirements, the applicable statutory or regulatory requirements. Characteristic accountability plan in conformance to requirements reference honeywell e. Customers and regulatory requirements, including customer demand rate. Use these materials to educate groups on the as9120 standard.
Suppliers are expected to comply with as9100 requirements and the additional member requirements defined herein. Aerospace first article inspection requirement as9102. Signature indicates that all characteristics are accounted for, meet drawing requirements or are properly documented for disposition. This digital fai as9102 form 2 has been designed to make it easier for quality inspectors to record the materials and processes used to manufacture the product.
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